Quipbase.com - Equipment details for Unit/Lot 05137, Winch, Hydraulic, 25 T SWL - Subsea Intervention System

Winch, Hydraulic, 25 T SWL - Subsea Intervention System - DNV 2.7-1 QTY.: 2 each

Unit / Lot:	05137
Area:	North Europe Location: Agotnes, Norway Map
Info:	Winches w/HPU, SWL 25 T (245 kN), Max. Impuls Load: 56.7 T (556 kN), Max. brake force: 74.8 T (733 kN). Drum capacity: 700 m x 40 mm wire. Constant Tension Mode. In very good condition.
Price:	On Request
Status:

DETAILS

Year of manufacture:	1999
Manufacturer:	FMC Kongsberg
Type:
Manufacturers Part No.:
Documentation:
Inspection Status:

Mechanical Data of Winch System:
- Normal mode: 25 tonne max. pull
- Drum Dimensions: ų 1,720 / ų 800 x 962 mm (1.75 m³)
- Drum Capacity: 550 m x ų40 mm (0.9 m³), (7 layers)
- Drive Unit: 6 off hydraulic variable displacement axial piston motors and planetary reduction gear drive units mounted in a heavy duty reduction gear box

Lifting Wire:
- Bending Diameter : ų 1,200 mm (ų 47.2")
- Min. Breaking Load : 142 Ton

Lifting Winch:
- Brake: Automatic spring operated fail-safe band brake, hydraulically released
- Brake Force: Approx. 733kN / 441kN (inner/outer layer)
- Accumulator: Oiltech IHP accumulator, 2 off 8 litre and 1 off 1 litre, 60 Bar WP
- Load Cell: Incorporated in Brake Band

Pulling Speed/Force:
- Speed, Normal mode: 0-0.8 m/s (all layers)
- Speed, CT-mode: 0-1.8 m/s (all layers)
- Force, Normal mode: 25 tonnes (all layers)
- Force, CT-mode: 20-50 kN (all layers), 8-20% of SWL

Fleet angle:
- Vertical: Step-less 0° - 70°
- Horizontal: 4° to each side

Wrap-around angle:
- Deck Sheave: Workarea 0 - 120°
- Top Sheave (ų 1210): 180°
- Top Sheave (ų 800): 180°
- Sheave Tower: Workarea 60°

FCMRT Lifting Winch System Operational Design Loads:
- System SWL: 245 kN
- Maximum impulse load during lift-off (wire tension): 556 kN
- Maximum load lifting through sea (wire tension): 360 kN
- Maximum brake force (wire tension): 733 kN

Hydraulic Data
- HPU working pressures: 350 Bar maximum
- HPU pump capacity: 2 x 400 l/min.
- Oil Reservoir capacity: 2,300 litres
- Oil Pumps: 2 off variable axial piston pump with load sensing
- Hydraulic Oil: Shell Tellus T 32 or equal
- Gear Oil: Shell Omala SAE 150 or equal
- Sheaves: Bearings are filled with : Shell Universal Calithia-EP 2T or equal
- Cleanliness: NAS 1638, NAS 7
- Water consumption: 420 dm³/minute
- Required water Pressure: min. 5 Bar, max. 10 Bar

Electrical Data

External Power Supply:
- Supplied from Vessel: 3 x 440 VAC, 60 Hz, 2 x 400 Amp
- Electric motors 2 off 275kW Exn, IP56, 1800RPM including heating and termistors

UPS:
- Input Voltage: 230 VAC
- Input Ampere: 10 A
- Input Frequency: 50 - 60 Hz
- Output Voltage: 230 VAC
- Charge Time from empty to Full Capacity: 12 Hours
- Power consumption after Power Break: 140 W at 120 minutes
- Battery Operation Time: Min. 120 minutes
- Battery Life Time: 5 Years before replacement, if the procedure (for maintenance) is followed
- Battery Type: 12 Volt, 5 Amp. maintenance-free rechargeable lead acid

Zone Classification:
- Complete system (except UPS): Ex Zone 2, Gas Group IIB, Temperature Class T3
- UPS: Safe Zone

Dimensions, Weights and Description:

FCMRT Lifting Winch:
- Length: 3,600 mm (142")
- Width: 2,900 mm (114")
- Height: 2,900 mm (114")
- Weight Winch (inc. Wire, RCB, Hand Toolbox, Lifting set): 18,000 kg (39,700 lbs)

HPU:
- Length: 4,500 mm (177")
- Width: 2,900 mm (114")
- Height: 2,900 mm (114")
- Weight Winch: 11,600 kg (25,600 lbs)
- RAL Color Code: 5015 Blue Sky

Lifting Wire:
- Description: Diepa D 1315CZ, Galvanised, RHLL, 1960N/mm²
- Length: 550 m (1,800")
- Weight: 8 kg/m, in air (6,71 kg/m, in water)
- Outer Diameter nominal: ų 40 mm (1.6")
- Default Diameter (software): ų 43 mm (1.7")

Deck Sheave:
- Length: approx. 2,000 mm (78.7")
- Width: 800 mm (31.5")
- Height: 2,045 mm (80.5")
- Weight: approx. 2,500 kg (5,510 lbs)
- Sheave diameter: 1,210 mm (47.6")
- RAL Color Code: 5015 Blue Sky

Top Sheave (ų 1200):
- Length: 1,350 mm (53.1")
- Width: 317 mm (12.5")
- Height: 1,860 mm (73.2")
- Weight: 1,005 kg (2,220 lbs)
- Sheave diameter: 1,210 mm (47.6")
- Shackle: 85 tons
- RAL Color Code: 5015 Blue Sky

Top Sheave (ų 800):
- Length: 930 mm (36.6")
- Width: 317 mm (12.5")
- Height: 1,450 mm (57.1")
- Weight: 740 kg (1,630 lbs)
- Sheave diameter: 800 mm (31.5")
- Shackle: prepared for 85 ton Shackle
- RAL Color Code: 5015 Blue Sky

Sheave Tower:
- Length: 2,050 mm (80.7")
- Width: 1,350 mm (53.1")
- Height: 3,130 mm (123")
- Weight: 4,300 kg (9,480 lbs)
- Sheave diameter: 1,210 mm (47.6")
- RAL Color Code: 5015 Blue Sky

Remote Control Box:
- Length: 300 mm (11.8")
- Width: 200 mm (7.9")
- Height: 155 mm (6.1")
- Weight: 8 kg (17.6 lbs)
- Interface Cable length: 30 m (1,182")

UPS Cabinet:
- Length: 596 mm (23,5")
- Width: 490 mm (19,3")
- Height: 558 mm (22")
- Weight: 47 kg (104 lbs)

Hand Toolbox:
- Length: 680 mm (26,8")
- Width: 215 mm (8,5")
- Height: 200 mm (7,8")
- Weight: 15 kg (33.1 lbs) (inc. Tools)

Original use of the Winch System:
Kongsberg Offshore as (KOS) supplied Flow Control Module Running Tool (FCMRT) Lifting Winch (25 Tons) system. The FCMRT Lifting Winch consists of a Winch and control system, HPU, 550 meters of rotation poor lifting Wire complete with Shackle and Swivel, Top Sheave, Deck Sheave, Sheave Tower and interface
Cables and Hoses. The purpose of the FCMRT Lifting Winch is to deploy and retrieve the FCMRT, which is used to install or retrieve the Flow Control Module (FCM). The equipment is located on deck of the rig or vessel, as shown in Figure below.

Items with KOS Part Number(s):
- FCMRT Lifting Winch: 7303567
- Deck Sheave: 7303569
- Top Sheave (ų 1210): 7303570
- Top Sheave (ų 800): 7303776
- Sheave Tower: 7303597
- Remote Control Box: 7303573
- Hand Toolbox: 7303574
- Power Supply Cable: 7303592
- UPS Cabinet: 7303775
- Lift Wire for 25T Winch: 7303596
- Lifting set for FCMRT Lifting Winch: 7303668
- FCMRT Lift Winch HPU: 7303568
- HPU Lifting set: 7303669

Note: Sketch provided for illustration of FCMRT Winch System with HPU only. The subsea equipment and A-frame is not available.