e.g. Arr. no. 8N3895
WORK DONE BEFORE DELIVERY:
Dismantle and clean the engine complete.
Check and measure every single engine part.
Replace parts as required by genuine “CATERPILLAR” spare parts
Control the engine block on minor tear with special instruments
Install the new cylinders and bore and hone them for the 100% round fitting.
Rebuild each cylinder heads (check on cracks, grinding, renew the valves, renew valves seals and valve liners).
Install the new injector nozzles on the fuel system.
Assemble the engine complete with new bearings and gaskets.
Set up the engine on the test facility and perform a complete test.
Repaint the engine complete and make it ready for transport.
Approval and sign out by QA engineer.
The complete reconditioned engine includes:
Spotlessly cleaned cast iron engine block – Reconditioned
Crankshaft (STD size) – reconditioned / re-grounded
Crankshaft main BEARINGS – NEW
Camshaft (STD size) – reconditioned or NEW
Camshaft BEARINGS – NEW
Reconditioned CONNECTION RODS with NEW BUSHINGS
Connection rod BEARINGS – NEW
NEW pistons (set complete with rings, pin and clip)
NEW cylinder liners
Reconditioned Fuel Injection pump
Reconditioned Fuel injectors (complete with nozzles / atomizers)
Reconditioned Cylinder head complete with the valves, guides and springs
Reconditioned or NEW valve tappets, push-rods, valve lifters, timing chain, rocker-arms and tubes
Cylinder head gasket and bolts/studs – NEW
Oil pump – NEW
Water pump – reconditioned or NEW
Turbocharger – reconditioned or NEW
Engine gasket set complete – NEW
Oil and fuel filters – NEW
Used oil pan, flywheel and flywheel housing, air lines, inlet and exhaust manifolds
The complete reconditioned engine comes without:
× Starter, Alternator
× Electronic sensors, ECU, wiring.